Harley-davidson/replacement fuel valves
Defect Summary
Certain fuel shut-off valves used as replacement equipment, p/nos 61338-02, 62169-02a, 61338-94d, and 62169-95c for use on certain 2005 carbureted sportsters, dyna, softail, and touring model motorcycles. these valves may have been produced with the functionality of the 'on' position and the 'reserve' position of the valve may have been reversed.
Safety Consequence
If the bike were operating with the valve in the 'on' position, the bike could run out of fuel, the expected fuel reserve will not be available. this could lead to the driver running out of gas without warning, increasing the risk of a crash.
Corrective Action
Dealers will inspect the fuel valve and replace it, if necessary. the recall began january 27, 2005. owners should contact harley-davidson at 1-414-342-4080. if you have had or installed a replacement fuel shut-off valve in your motorcycle, please take your vehicle to your dealer to have the valve inspected for proper operation as soon as possible.
Similar Recalls
Other recalls from Harley-davidson Motor Company or involving Fuel System, Gasoline.
FAQ: Recall 04E094000
Your rights, the repair process, and what each field on this page means.
What is recall 04E094000?
NHTSA recall 04E094000 was issued by Harley-davidson Motor Company on December 21, 2004. It addresses: Harley-davidson/replacement fuel valves. The recall affects approximately 364 vehicles, with the defect involving the Fuel System, Gasoline component.
How do I get this recall repaired?
Contact any authorized Harley-davidson Motor Company dealer and reference NHTSA recall ID 04E094000 or the manufacturer campaign number NR (Not Reported). Under federal law, the repair is completely free regardless of vehicle age or owner history.
Is my vehicle included in this recall?
The only way to confirm is to look up your 17-character VIN at nhtsa.gov/recalls. NHTSA's tool will tell you if VIN-by-VIN this exact recall applies.
How long do I have to get a recall repair done?
There is no expiration on most federal safety recalls. Even if your vehicle is years old and you bought it used, the manufacturer is required to perform the repair at no cost.
Where does the data on this page come from?
All information on this page is sourced directly from the U.S. Department of Transportation public dataset for NHTSA recalls. Last refreshed: 2026-05-22. For the most current official notice, visit nhtsa.gov/recalls.