Large Recall NHTSA · 05V155000 Reported April 14, 2005

Fuel pump wires overheat

General Motors, Llc · Fuel System, Gasoline · 316,508 vehicles potentially affected

NHTSA ID
05V155000
Manufacturer Campaign
05027
Manufacturer
Component
Fuel System, Gasoline
Vehicles Affected
316,508
Recall Type
Vehicle
Report Received
April 14, 2005

Defect Summary

Certain trucks and sport utility vehicles were built with fuel module reservoir assemblies that contain fuel pump wires connectors may overheat under certain operating conditions.

Safety Consequence

If the ignition circuit wire is exposed, the fuel pump fuse will blow, disabling the fuel pump and causing an engine stall or no-start condition. if sufficient heat is conducted to the pass-through connector, a hole in the connector may result, which may cause a 'service engine soon' light to be illuminated during the emission system diagnostic routine. fuel vapor and in some cases liquid fuel may leak out of the fuel tank through the hole in the connector body. fuel leakage, in the presence of an ignition source, could result in a fire. also if the ignition circuit or ground wire is exposed and shorts to the fuel level sender card wires, inaccurate fuel level readings may result.

Corrective Action

Dealers will remove the fuel tank, and remove the module reservoir assemblies from the tank, and install a new service kit free of charge. an interim letter to owners was mailed on may 25, 2005. the owners were re-notified on october 19, 2005, since parts are now availabe. owners may contact chevrolet at 1-800-630-2438 and gmc at 1-866-996-9463.

What you should do

  1. Look up your VIN at nhtsa.gov/recalls to confirm this recall applies to your vehicle.
  2. Contact an authorized General Motors, Llc dealer and reference recall ID 05V155000 or campaign 05027.
  3. Schedule the free repair. By federal law, the manufacturer must remedy the defect at no cost.
View Official NHTSA Notice →
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FAQ: Recall 05V155000

Your rights, the repair process, and what each field on this page means.

What is recall 05V155000?

NHTSA recall 05V155000 was issued by General Motors, Llc on April 14, 2005. It addresses: Fuel pump wires overheat. The recall affects approximately 316,508 vehicles, with the defect involving the Fuel System, Gasoline component.

How do I get this recall repaired?

Contact any authorized General Motors, Llc dealer and reference NHTSA recall ID 05V155000 or the manufacturer campaign number 05027. Under federal law, the repair is completely free regardless of vehicle age or owner history.

Is my vehicle included in this recall?

The only way to confirm is to look up your 17-character VIN at nhtsa.gov/recalls. NHTSA's tool will tell you if VIN-by-VIN this exact recall applies.

How long do I have to get a recall repair done?

There is no expiration on most federal safety recalls. Even if your vehicle is years old and you bought it used, the manufacturer is required to perform the repair at no cost.

Where does the data on this page come from?

All information on this page is sourced directly from the U.S. Department of Transportation public dataset for NHTSA recalls. Last refreshed: 2026-05-22. For the most current official notice, visit nhtsa.gov/recalls.