Safety Recall NHTSA · 09V059000 Reported February 19, 2009

Muffler mount bolt

Kawasaki Motors Corp., U.s.a. · Engine And Engine Cooling · 16,167 vehicles potentially affected

NHTSA ID
09V059000
Manufacturer Campaign
NR (Not Reported)
Manufacturer
Kawasaki Motors Corp., U.s.a.
Component
Engine And Engine Cooling
Vehicles Affected
16,167
Recall Type
Vehicle
Report Received
February 19, 2009

Defect Summary

Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. the muffler assembly is secured to the frame of the motorcycle by two bolts. it is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.

Safety Consequence

If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death.

Corrective Action

Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. the recall began on february 23, 2009. owners may contact kawasaki at 866-802-9381.

What you should do

  1. Look up your VIN at nhtsa.gov/recalls to confirm this recall applies to your vehicle.
  2. Contact an authorized Kawasaki Motors Corp., U.s.a. dealer and reference recall ID 09V059000 or campaign NR (Not Reported).
  3. Schedule the free repair. By federal law, the manufacturer must remedy the defect at no cost.
View Official NHTSA Notice →
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FAQ: Recall 09V059000

Your rights, the repair process, and what each field on this page means.

What is recall 09V059000?

NHTSA recall 09V059000 was issued by Kawasaki Motors Corp., U.s.a. on February 19, 2009. It addresses: Muffler mount bolt. The recall affects approximately 16,167 vehicles, with the defect involving the Engine And Engine Cooling component.

How do I get this recall repaired?

Contact any authorized Kawasaki Motors Corp., U.s.a. dealer and reference NHTSA recall ID 09V059000 or the manufacturer campaign number NR (Not Reported). Under federal law, the repair is completely free regardless of vehicle age or owner history.

Is my vehicle included in this recall?

The only way to confirm is to look up your 17-character VIN at nhtsa.gov/recalls. NHTSA's tool will tell you if VIN-by-VIN this exact recall applies.

How long do I have to get a recall repair done?

There is no expiration on most federal safety recalls. Even if your vehicle is years old and you bought it used, the manufacturer is required to perform the repair at no cost.

Where does the data on this page come from?

All information on this page is sourced directly from the U.S. Department of Transportation public dataset for NHTSA recalls. Last refreshed: 2026-05-22. For the most current official notice, visit nhtsa.gov/recalls.